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with the Balanset-1A Device
Getting the Equipment Ready
Ensure the instrument is complete with all necessary components: vibration transducers, laser tachometer, magnetic stand, software, and other accessories.
Connect the device to your PC using the USB interface and confirm the software installation.
Sensor Installation
Fix the accelerometers securely to the machine’s structure in locations where vibrations are most prominent, ideally near the bearings.
Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.
Software Startup
Initiate the Balanset program on your computer.
Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.
Taking Baseline Vibration Readings
Bring the rotor to its normal operating rotational frequency.
The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.
Trial Weight Installation
Stop the rotor and attach a trial weight at a specific location on the rotor. The weight’s mass can be specified within the software (e.g., in grams).
Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.
Calculating the Correction Weight
Using the acquired measurements, the program automatically determines the required corrective weight’s mass and angular position.
These parameters are displayed on the screen as numerical data and graphs.
Mounting the Compensating Weight
Install the correction weight on the rotor according to the software’s calculations.
You can conduct interim measurements to confirm that the imbalance is decreasing as expected.
Validation and Conclusion of the Balancing Process
With the compensating weight attached, operate the rotor and assess the level of any residual vibration.
If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.
If the vibration level remains high, repeat the process with further weight adjustments.
Report Generation
The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement.
Concluding Steps and Verification
Ensure all applied weights and attached sensors are firmly fixed in their designated positions.
Ensure the rotor rotates smoothly and without excessive noise.
If the rotor is part of a complex mechanism, verify the proper interaction of all its components.
This process allows for precise imbalance correction, reducing vibration and extending equipment life.
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